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Our Production Facilities

Borsan Cable factory and production facilities

Production Plants

In our Copper Production Plant, 1000 tons of copper is processed per month in conformity with the international standards.

WIRE ROD

Copper wire rods manufactured in our casting plant possess quality levels in conformity with ASTM B 49 and DIN 17652 standards. Some of wire rods manufactured is used as input wire in our wire drawing plant, the rest of the wire rods are packaged and sold according to the customers’ special demands

BARE SINGLE CORE COPPER WIRES

Single core wires, which are manufactured in Coarse Wire machine group as annealed and unannealed (hard) according to the ordering, are used as input wire in other parts of our Wire Drawing plant as well as they are sold directly in packages on DIN 630 steel spools, in steel and cardboard baskets. Wires manufactured in Middle wire and fine wire machine groups are transported as packaged on DIN 630 steel spools and DIN 250 plastic spools according to their dimensions and customer requests.

Single core wires can be manufactured with diameters ranging from 0,15 mm to 3.50 mm.

MULTIPLE CORE COPPER WIRES

Multiple core wire products which are thinned on modern technology machines with cold wire drawing as annealed , are manufactured up to 16 wires in the range of 0.15- 0.49 mm and are wound on DIN 630 iron spools. These products can be used as raw material for twisted wires as well as they are sold directly.

TWISTED COPPER WIRES

Bare annealed wires manufactured on single core wire and multiple core wire drawing machines are used as input to the twisting machines. These wires are twisted on Single Twist and Rijit Strander twisting machines according to the customer request and standards with cross sections ranging from 0,50 mm2 to 300 mm2 in geometrical structures and pitches defined by the places of use and transported as wound on DIN 630 steel spools.

In our Cable Production Plant, 1000 tons of copper is processed per month in conformity with the international standards to manufacture the cable product groups mentioned below.
PVC isolated Installation Cables
PVC isolated Flexible Cables
0.6/1 kV PVC isolated Low Voltage Power Cables
0.6/1 kV XLPE isolated Low Voltage Power Cables
Halogen free Flame Retardant Cables
FE 180 Flame resistant Cables
Weak Current Cables

PVC or Poly vinyl chloride is one of the most used amorphous plastics. PVC has two cross sections as hard and flexible. Hard PVC is used mostly for pipes, window sections, wall panels etc. These are weather resistant, strong, hard and incombustible. Soft or flexible PVC types are used mostly for cable manufacturing, floor tiles, toy and glove production. PVC has great role in cable manufacturing as it has great weather resistance, is easily processed, has sticking property to metal surfaces and has good electrical characteristics.

The waste gases and humidity formed during the process are eliminated from the environment with vacuum. Some additives must be used in PVC production plants according to the product type.
PVC formulation is generally as below :

PVC FORMULATION PVC GRANULE TYPES
1. PVC (Vinyl Chloride) 1. Outer sheath 2. Plasticizers 2. Isolated
3. Stabilizer 3. Core
4. Sliders 4. TTR
5. Core materials
6. Strength booster
7. Process aids
8. Pigments

In addition to the materials above, additives like flame retardants, fluorescent whitening agents are also used.
For PVC formulas which have various and wide usage area, different PVC granules can be obtained by making changes on the formulation above according to the area of usage and characteristics of the end product. The capacity of Granule Production Plant which makes production with the latest technology is 1 ton/ hour.

Our firm, which ranks among the biggest manufacturers in Lighting Sector Of Turkey, is the leader of its sector in domestic and abroad markets with 4000 types of products manufactured on the modern machinery with the help of 20 years of experience.

Borsan, who make the designs and moulds of the products it manufactures within its own plants and with its experienced personnel, has brought new standards to the lighting sector through its own practical solutions.

Raw materials used in the products we manufacture do not contain any substances hazardous for the environment and health.

“In conformity with international standards, our firm manufactures SKP and Joints in all cross sections and metric dimensions as demanded by the market with fully automated Cable End Extruders and Joint machines by using 99.5% copper pipes .

The plating of these products manufactured is made with Nickel-Chrome plating in its own facilities to increase conductivity and durability against outside effects.

These products manufactured are sold domestically and abroad.”

Aluminum Cable production facility Following our lead product group on a monthly basis by processing 1,000 tons of aluminum are produced According to international standards.

 

0.6 / 1 kV PVC insulated aluminum conductors Low Voltage Power Cables

0.6 / 1 kV XLPE insulated aluminum conductors Low Voltage Power Cables

0.6 / 1 kV XLPE insulated aluminum conductors Low Voltage Power Cables Halogen Free Flame Retardant Cables

0.6 / 1 kV XLPE insulated Aluminium Conductor Wire Hanger Power Cables Air – ABC

PVC or Poly vinyl chloride is one of the most used amorphous plastics. PVC has two cross sections as hard and flexible. Hard PVC is used mostly for pipes, window sections, wall panels etc. These are weather resistant, strong, hard and incombustible. Soft or flexible PVC types are used mostly for cable manufacturing, floor tiles, toy and glove production. PVC has great role in cable manufacturing as it has great weather resistance, is easily processed, has sticking property to metal surfaces and has good electrical characteristics.

The waste gases and humidity formed during the process are eliminated from the environment with vacuum. Some additives must be used in PVC production plants according to the product type.
PVC formulation is generally as below :

PVC FORMULATION PVC GRANULE TYPES
1. PVC (Vinyl Chloride) 1. Outer sheath 2. Plasticizers 2. Isolated
3. Stabilizer 3. Core
4. Sliders 4. TTR
5. Core materials
6. Strength booster
7. Process aids
8. Pigments

In addition to the materials above, additives like flame retardants, fluorescent whitening agents are also used.
For PVC formulas which have various and wide usage area, different PVC granules can be obtained by making changes on the formulation above according to the area of usage and characteristics of the end product. The capacity of Granule Production Plant which makes production with the latest technology is 1 ton/ hour.

Discover Our Production Plants

Visit our production facilities which are located on Samsun, via 360 degree virtual tour.

VIRTUAL TOUR